Fuel Tank May Leak
Recall Information
| Manufacturer | Hyundai Motor America |
|---|---|
| NHTSA ID | 25V796000 |
| Report Received Date | 11/18/2025 |
| Component | N/A |
| Vehicles Affected | 85,043 |
| Completion Rate | 0% |
| Recall Category | Vehicle |
| Rework Status | Original |
| Software Recall | Yes |
| OTA Update | No |
Description
Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
Issue
A melted fuel tank can leak, increasing the risk of a fire.
Consequence Summary
A melted fuel tank can leak, increasing the risk of a fire.
Corrective Action
Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed beginning January 15, 2026. Additional letters will be sent once the final remedy is available. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.
