High Voltage Battery May Overheat and Cause Fire
Recall Information
| Manufacturer | Motor Coach Industries, Inc |
|---|---|
| NHTSA ID | 25V567000 |
| Report Received Date | 8/29/2025 |
| Component | ELECTRICAL SYSTEM |
| Vehicles Affected | 59 |
| Completion Rate | 86.44% |
| Recall Category | Vehicle |
| Rework Status | Original |
| Software Recall | Yes |
| OTA Update | No |
Description
Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Issue
A battery module that overheats increases the risk of a fire.
Consequence Summary
A battery module that overheats increases the risk of a fire.
Corrective Action
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
