High Voltage Battery May Overheat and Cause Fire
Recall Information
| Manufacturer | New Flyer of America, Inc. |
|---|---|
| NHTSA ID | 25V566000 |
| Report Received Date | 8/29/2025 |
| Component | ELECTRICAL SYSTEM |
| Vehicles Affected | 1,170 |
| Completion Rate | 70.77% |
| Recall Category | Vehicle |
| Rework Status | Original |
| Software Recall | Yes |
| OTA Update | No |
Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Issue
A battery module that overheats increases the risk of a fire.
Consequence Summary
A battery module that overheats increases the risk of a fire.
Corrective Action
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
